Progress in Electrodeposition of Zinc and Zinc Nickel Alloys Using Ionic Liquids

Zinc (Zn) and zinc-nickel (Zn-Ni) electrodeposition has been widely used in many industries, such as automotive and aerospace, for corrosion protection of steel components owing to their excellent corrosion resistance. Conventional zinc and zinc-nickel electrodeposition is performed in different types of aqueous baths (acid and alkaline). Such electrolytes suffer from certain drawbacks such as hydrogen gas evolution, low coulombic efficiencies, and environmental toxicity. Electrodeposition of Zn and Zn-Ni alloys from ionic liquids has gained significant attention in aerospace and automotive sectors owing to the different environments they provide for electrodeposition. This paper reviews the progress in deposition of zinc and zinc-nickel alloys in non-aqueous systems, especially ionic liquids. In addition, the challenges and technological developments associated with the Zn and Zn-Ni deposition on different substrates and the factors that need to be considered while electroplating at an industrial scale are discussed.